ENGINERRING SUPPORT SERVICES
PRE-ORDER SUPPORT FOR SYSTEM SELECTION
TECHNICAL SALES SUPPORT FOR THE CONTROL SYSTEMS
- Deputation of engineer to collect the data such as existing layouts, drawings, back-up, existing loads on the system and I/O panel details
- Preliminary bill of material preparation
FEASIBILITY STUDIES OF EXISTING SYSTEMS
- Data collection, preliminary drawings and engineering man-hour estimates
- Deputation of engineer to collect data such as existing layouts, drawings, back-up, existing loads on the system and I/O panel details
- Preliminary bill of material preparation
PRELIMINARY DRAWING PREPARATION
- Drawing preparation for the offer submission
- Estimation of man hours for engineering

PROJECT IMPLEMENTATION PHASE

SYSTEM DESIGN AND ENGINEERING (FOR PLC AND SCADA HMI SOFTWARE)
- Development of software based on the function description and P&ID
- Adoption of safety guidelines for implementation
- Feasible migration procedures to suit budgets
- Re-development of graphics layouts adaptable to multi-screen environments
- Software development on-shore or/and at customer location to suit the requirement
TESTING OF AUTOMATION, DCS SYSTEMS, SYSTEM CONFIGURATION
- Development of motor and sensor list from the P&ID, I/O Allocation and grouping, Tag name creation, Event and alarm configuration
- Design and engineering of PLC cabinets and remote I/O stations, operator consoles
- Preparation of cable engineering which includes the cable schedules between the I/O panel and field
- Support in testing of panels as per the GA during FAT either at factory works or at site
SOFTWARE DEVELOPMENT / SYSTEM TESTING AND VALIDATION
- Generation of logics from P&ID diagrams, flow charts and functional descriptions
- Loading of servers and clients
- I/O allocation
- SCADA/HMI development
- Linking of tags to the graphics
- Creation of logs & trend displays
- Alarm and event configuration
- Conducting FAT either at client’s location/works or at end customer location
ON-SITE COMMISSIONING
- Load trails, fine tuning/troubleshooting of logics as per the process requirement
PRE-COMMISSIONING
- Supervision of erection of the automation panels and the server panels as per the layout and as per the standard installation guidelines
- Power and ground check of panels
- Profibus Termination check/MODBUS installation as per the standards
- Supervision of Control Field Cable laying
- Supervision of Network Cabling
- Supervision of communication cable laying and termination with the reports
- I/O channel checking which will enable for smooth commissioning
- Cold trials from Field Instruments/MCC’s/Drives via HMI
- Hot loop testing
- All the healthiness checks of the automation systems including the redundancy checks of the servers installed
POST IMPLEMENTATION PHASE
POST COMMISSIONING SUPPORT
- Supervision – Post commissioning support which includes “Baby sitting”, round the clock supervision and training operators at site
- Operator/Customized Training – Assistance with operators’ training and customized training support
- Plant stabilization and maintenance –
ADDITIONAL SERVICES
- Documentation – Preparation of Documents during the sales stages, detailed Engineering and as-built documents after the commissioning
- Break down response – Immediate deputation of engineer to attend break-down calls at site
- Training – Assistance with operators’ training and customized training support
- Remote support – Remote connectivity on emergency basis
