ENGINERRING SUPPORT SERVICES

PRE-ORDER SUPPORT FOR SYSTEM SELECTION

TECHNICAL SALES SUPPORT FOR THE CONTROL SYSTEMS​

  • Deputation of engineer to collect the data such as existing layouts, drawings, back-up, existing loads on the system and I/O panel details
  • Preliminary bill of material preparation

FEASIBILITY STUDIES OF EXISTING SYSTEMS

  • Data collection, preliminary drawings and engineering man-hour estimates
  • Deputation of engineer to collect data such as existing layouts, drawings, back-up, existing loads on the system and I/O panel details
  • Preliminary bill of material preparation

PRELIMINARY DRAWING PREPARATION

  • Drawing preparation for the offer submission
  • Estimation of man hours for engineering

PROJECT IMPLEMENTATION PHASE

SYSTEM DESIGN AND ENGINEERING (FOR PLC AND SCADA HMI SOFTWARE)

  • Development of software based on the function description and P&ID
  • Adoption of safety guidelines for implementation
  • Feasible migration procedures to suit budgets
  • Re-development of graphics layouts adaptable to multi-screen environments
  • Software development on-shore or/and at customer location to suit the requirement

TESTING OF AUTOMATION, DCS SYSTEMS, SYSTEM CONFIGURATION

  • Development of motor and sensor list from the P&ID, I/O Allocation and grouping, Tag name creation, Event and alarm configuration
  • Design and engineering of PLC cabinets and remote I/O stations, operator consoles
  • Preparation of cable engineering which includes the cable schedules between the I/O panel and field
  • Support in testing of panels as per the GA during FAT either at factory works or at site

SOFTWARE DEVELOPMENT / SYSTEM TESTING AND VALIDATION

  • Generation of logics from P&ID diagrams, flow charts and functional descriptions
  • Loading of servers and clients
  • I/O allocation
  • SCADA/HMI development
  • Linking of tags to the graphics
  • Creation of logs & trend displays
  • Alarm and event configuration
  • Conducting FAT either at client’s location/works or at end customer location

ON-SITE COMMISSIONING

  • Load trails, fine tuning/troubleshooting of logics as per the process requirement

PRE-COMMISSIONING

  • Supervision of erection of the automation panels and the server panels as per the layout and as per the standard installation guidelines
  • Power and ground check of panels
  • Profibus Termination check/MODBUS installation as per the standards
  • Supervision of Control Field Cable laying
  • Supervision of Network Cabling
  • Supervision of communication cable laying and termination with the reports
  • I/O channel checking which will enable for smooth commissioning
  • Cold trials from Field Instruments/MCC’s/Drives via HMI
  • Hot loop testing
  • All the healthiness checks of the automation systems including the redundancy checks of the servers installed

POST IMPLEMENTATION PHASE

POST COMMISSIONING SUPPORT

  • Supervision – Post commissioning support which includes “Baby sitting”, round the clock supervision and training operators at site
  • Operator/Customized Training – Assistance with operators’ training and customized training support
  • Plant stabilization and maintenance –
(1) Fine tuning and Post commissioning support (2) AMC’s which include Periodic Maintenance (visits based) and/or residential contracts

ADDITIONAL SERVICES

  • Documentation – Preparation of Documents during the sales stages, detailed Engineering and as-built documents after the commissioning
  • Break down response – Immediate deputation of engineer to attend break-down calls at site
  • Training – Assistance with operators’ training and customized training support
  • Remote support – Remote connectivity on emergency basis